Case Study

Collaboration
Efforts of Mimaki
Photographer: Kodo Chijiiwa
We have conducted printouts of the exhibition works using "JV330-160" and "JV100-160".
Challenges
Improvements
In addition to the increasing cost of outsourcing as the business expanded, it took a long time to deliver products during the busy outsourcing period, which sometimes resulted in missed business opportunities.
With the introduction of the JV330-160, together with the previously introduced UJF-6042MkII e (Mimaki UV machine), approximately 80% of goods production was done in-house, enabling delivery in a short period of time. In addition, a wide range of cost reductions have been realized by in-house production of interior decorations and pop-ups used in the company's own stores. The company plans to add more equipment in the future to increase the in-house production ratio to close to 100%.
Challenges
Improvements
With the increasing number of requests for printing on three-dimensional objects that cannot be handled by roll-type inkjet printers, the company was faced with the problem of being unable to handle such jobs with short delivery times by outsourcing, and suffering many failures in terms of quality.
By introducing a flatbed UV printer and cutting plotters, they are now able to meet short delivery times and directly print on a variety of commercial goods, which was not possible before. This has led to an increase in new orders in the novelty field. Another advantage is that they can easily create prototypes in-house. In the future, they hope to highly promote UV printing and stay closer to their customers.
Product installed
Challenges
Improvements
By identifying changes in demand associated with changing times, we would like to contribute to the revitalization of the local community as a proposal-based company through in-house label printing, mail-order business promotion, etc.
With a total of 12 Mimaki’s IJPs and cutting plotters, ranging from small to large, we produce not only labels but also a variety of products from signs to original goods. In the future, we would like to strengthen our mobility by increasing the number of small IJPs.
Product installed
Challenges
Improvements
We would like to introduce an inkjet printer and a cutting plotter to realize full digitalization of sticker and label production.
Mimaki's printers are quite convenient to use. Particularly, UCJV300-75 is excellent in cost performance compared to other companies' products. Our company has boosted its business performance as a rare digital specialist in the sticker and label industry, and has a plan to establish its 3rd factory in the near future. We also expect to enhance our online sales and develop new products following the face stickers.
Challenges
Improvements
Subcontracting the production of small decals, seals and business proposal dummies in minor quantities is often comparatively expensive and inefficient. Looking for small cutting plotters to process such knickknacks.
Major cost reduction on minor lot production with CFL-605RT. Extremely handy and easy to use. Internal production facilitates the perception of progress from production to shipment, greatly reducing in-corporate stress. Additionally, CFL handles the troublesome hand-crafting of planning samples, freeing the marketing personnel from the task and enhancing business efficiency not to mention the proposing power.
Product installed
Challenges
Improvements
We would like to deal with a small-lot production of goods. Moreover, we also would like to produce packages associated with them in-house.
Adoption of UJF-6042 and CFL-605RT has enabled us to in-house production. CFL-605RT is utilized not only for packages production but also for the manufacturing of variant seals. Our rate of acceptance of orders has increased sharply by making and submitting one sample.
Product installed
Challenges
Improvements
Although we have outsourced the manufacturing of button badges and pasteboards to subcontractors (for offset printing and punching processes), it took a lot of cost for us to deal with work operation of a small-lot production.
Introduction of CFL-605RT and a laser printer enables us to realize reduction of manufacturing cost by a factor of 10 and a significant reduction in delivery time. Furthermore, our scale of business is expanding by introducing UJF-6042MkII and producing acrylic key holders in-house.
Product installed
Challenges
Improvements
When a roll-type small cutting plotter was used, media setting was difficult and thus preparation was time-consuming. We also wanted to increase the cutting accuracy.
CFL-605RT has higher accuracy and easier setting than the roll-type counterpart, making the downtime very short. Since the cutting speed is also fast, time loss and media loss are significantly reduced. The sense of “quick creation and show” becomes effective in up-selling during proposal phase.
Product installed
Challenges
Improvements
When cutting storefront POP items into odd shapes, a relatively large cutting plotter was used or manual cutting was performed, which made it difficult to achieve delicate cutting. With a conventional machine, small defects were found, such as visible cuts made on the back side, and the overflow of adhesives created on media with adhesives, which caused stains.
Introduction of CFL-605RT enables precise, perfect cutting, which increases technical and proposal skills of the company. More products are adopted at a sample creation phase. There is no failure due to manual cutting, which reduces wasted production costs.
Product installed

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