Case Study

Challenges
Improvements
I started my 3D business with monochromatic 3D printers, but was struggling to keep up with demand due to the amount of post processing involved to add color. We examined a powder based full-color 3D printer, but found that the material was too fragile and the color faded within one year, so we decided it wasn't the right option for us.
The introduction of 3DUJ-553 eliminated the need for manual coloring work and made it possible to create molded objects in a short time with materials that had rich color expression.
Product installed
Challenges
Improvements
We would like to introduce an inkjet printer and a cutting plotter to realize full digitalization of sticker and label production.
Mimaki's printers are quite convenient to use. Particularly, UCJV300-75 is excellent in cost performance compared to other companies' products. Our company has boosted its business performance as a rare digital specialist in the sticker and label industry, and has a plan to establish its 3rd factory in the near future. We also expect to enhance our online sales and develop new products following the face stickers.
Challenges
Improvements
Replacement was urgently required for the sublimation transfer printer JV4-180 upon termination of the maintenance/support term for the product.
High-speed printing capability accomplishing a maximum production speed of 115 sqm per hour enhanced productivity while declining the running cost. Additional fluorescent ink compatibility broadened the range of options offered to our customers.
Challenges
Improvements
We were looking for 3D printers capable of outputting high definition 3D data created in the office for use in explaining construction processes to our clients.
The model prototypes were extremely popular and we successfully landed requests for proposals. As 3D printers can reproduce models cheaply in diverse scales, they are better than outsourcing hand-crafted models, and we are confident they will become indispensable as effective business tools.
Product installed
Challenges
Improvements
The limit of print width sometimes forced us to print in an inefficient way. Inefficient imposition caused waste of materials and raised cost challenges.
Now, print width of 3.2m enables us to print large signage at one time now, including the finishing width for post print processing. Faster printing generated some cushion on the delivery schedule.
Challenges
Improvements
We wanted to introduce to our studio a textile printer that allows to express envisioned ideas more easily than honzome-dyeing, silk screen and digital textile printing.
With the user-friendly sublimation transfer, we gained the ability to visualize free imaginations directly on textiles, being free from design limitations. We can print it on site and immediately start sewing, which is convenient for workshop and well-received by beginners.
Challenges
Improvements
We have operated full-color digital printing, mainly of sublimation transfer. However, as it can print only on polyester, we have been unable to respond to customers' requests for print on natural materials.
With the sublimation transfer printer that allows printing only on polyester, we used to fail to receive orders for print on natural materials, which is now possible. Supporting wider range of materials allowed us to receive order of new products.
Product installed
Challenges
Improvements
Seeking for an edge as a textile retail shop
We succeeded in enhancing our ability to respond to diversified customers' needs by small-lot production of original textiles with shorter delivery time by inkjet printing. For bulk orders as well, producing a small quantity of samples allows us to drive business negotiations smoothly, which raised the order ratio.
Product installed
Challenges
Improvements
Couldn't find any satisfactory UV printer products capable of handling solvent-based prints at the product price, processing speed and running cost we required. We were also looking for products compatible with the recently increasing synthetic and wallpaper printing work.
UCJV300-160 cleared all problems. With a high output speed and requiring no drying time, the printer can handle quick turn-arounds speedily. Stable operation of the product allows unmanned night-shifts. With enhanced processing capability, we aim to acquire more things to do.
Product installed
Challenges
Improvements
Desire to effectively utilize the loss time in processing acrylic items with UV flatbed printers. Idle-time of laser beam machines needs to be reduced as well.
Proposal of novelty production using UCJV300 and transparent attachment films. Staggered production process featuring unmanned night-time film printing phase fully utilizing the potential of roll-based printers and day-time processing boosted the productivity by 400%. Simultaneous use of conventional UV printers reduced the laser beam machine idle-time to almost zero.
Product installed

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