Case Study

Challenges
Improvements
Although mainly engaged in painting by hand, we have more orders for signboard that has been outsourced. To respond to delivery time and to perform minor design change efficiently, in-house production has become necessary. With our skilled employees nearing retirement, we aimed for standardization by machine.
The first inkjet printer we installed is Mimaki's UCJV300-160. There are many jobs with short delivery times, and the UV printer that requires no drying time has good work efficiency and is appreciated by customers as well. Its cutting function is also appealing, which enables the printer to play two roles, allowing us to reduce the installation space and make our business extensive.
Product installed
Challenges
Improvements
Although having responded to sheet-type advertisements such as outdoor graphics, outside posters, wallpaper, and graphics on floor, we were in need of another way of production as more requests for three-dimensional sign displays and sales promotion items for stores.
UV print using UCJV300-160 allows us to respond to various media. We were impressed by beautiful color development of Mimaki's white ink whose color density is high with no color mixture. It is used on wrapping film for vehicles, as well as on wallpaper and window film.
Product installed
Challenges
Improvements
Our main job is production of construction signboards and safety signs, of which delivery time is as short as 2-3 days. In spite of such short delivery time, because of over 24h of required drying time of solvent ink printing, we had kept some customers waited.
The UV printer UCJV300-130 requires no ink drying time. It allows to attach the printed sheet on the construction signboard right after printing, which improved the work efficiency. Having the cutting function, it supports small lot production and contributes to cost reduction when producing products like stickers used at construction sites.
Product installed
Challenges
Improvements
Responding to the diverse needs for broad-width digital printing exceeding 3 meters in width, the introduction of new equipment was absolutely necessary to achieve further success in business.
It is stimulating previously hidden demands within the advertisement and signage industry, leading to expansion of market share. Furthermore, we managed to grasp the opportunity to lead the curtain/table-cloth sector with the innovative broad-width digital printing technology.
Product installed
Challenges
Improvements
“High productivity”, “high-definition”, and “beauty of the solid area” are required for printing supersized graphics used for decoration of events like concert venues. M-64s fulfills these requirements, which makes it our favorite printer. However, we want to replace it because minor errors occur frequently. We also want to avoid troubles associated with the change of the dealer/maintenance provider (from OKI to Mimaki).
After replacing the machines, they started to operate smoothly and allowed us to work on almost the maximum production from the start. Minor errors decreased significantly compared to the previous machines. The stable operation is generating more cushion on the delivery schedule than ever. We did not have any particular dissatisfaction over the support, but we feel a sense of security in the support of Mimaki specializing in large-format printer.
Product installed
Challenges
Improvements
The limit of print width sometimes forced us to print in an inefficient way. Inefficient imposition caused waste of materials and raised cost challenges.
Now, print width of 3.2m enables us to print large signage at one time now, including the finishing width for post print processing. Faster printing generated some cushion on the delivery schedule.
Challenges
Improvements
We have operated full-color digital printing, mainly of sublimation transfer. However, as it can print only on polyester, we have been unable to respond to customers' requests for print on natural materials.
With the sublimation transfer printer that allows printing only on polyester, we used to fail to receive orders for print on natural materials, which is now possible. Supporting wider range of materials allowed us to receive order of new products.
Product installed
Challenges
Improvements
Couldn't find any satisfactory UV printer products capable of handling solvent-based prints at the product price, processing speed and running cost we required. We were also looking for products compatible with the recently increasing synthetic and wallpaper printing work.
UCJV300-160 cleared all problems. With a high output speed and requiring no drying time, the printer can handle quick turn-arounds speedily. Stable operation of the product allows unmanned night-shifts. With enhanced processing capability, we aim to acquire more things to do.
Product installed
Challenges
Improvements
Subcontracting the production of small decals, seals and business proposal dummies in minor quantities is often comparatively expensive and inefficient. Looking for small cutting plotters to process such knickknacks.
Major cost reduction on minor lot production with CFL-605RT. Extremely handy and easy to use. Internal production facilitates the perception of progress from production to shipment, greatly reducing in-corporate stress. Additionally, CFL handles the troublesome hand-crafting of planning samples, freeing the marketing personnel from the task and enhancing business efficiency not to mention the proposing power.
Product installed
Challenges
Improvements
When cutting storefront POP items into odd shapes, a relatively large cutting plotter was used or manual cutting was performed, which made it difficult to achieve delicate cutting. With a conventional machine, small defects were found, such as visible cuts made on the back side, and the overflow of adhesives created on media with adhesives, which caused stains.
Introduction of CFL-605RT enables precise, perfect cutting, which increases technical and proposal skills of the company. More products are adopted at a sample creation phase. There is no failure due to manual cutting, which reduces wasted production costs.
Product installed

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